Industrial chillers

Skid Mounted Chiller

Fully integrated skid mounted chiller systems designed for fast installation, reliable process cooling, and turnkey industrial refrigeration applications.

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Skid Mounted Chiller Manufacturer in India

A skid mounted chiller is a fully integrated cooling system where all major components including the chiller, pumps, buffer tank, heat exchangers, valves, piping, instrumentation, and control panel are pre-mounted on a structural skid frame. This packaged design allows rapid installation, simplified commissioning, and reduced on-site engineering work.

Airtech Cooling Process Pvt. Ltd. designs and manufactures custom skid mounted chillers for industrial process cooling, HVAC systems, food processing plants, pharmaceutical facilities, chemical industries, breweries, plastic processing units, and other temperature-sensitive applications.

Our skid-mounted solutions are engineered as complete plug-and-play cooling packages that significantly reduce installation time while ensuring reliable operation and easy maintenance.

Plug & Play Airtech Skid Mounted Chiller

What is a Skid Mounted Chiller?

A skid mounted chiller is essentially a complete cooling plant assembled and tested at the factory before delivery. Instead of installing separate equipment on-site, the entire cooling system arrives as a pre-engineered package containing:

Chiller Unit
Pumps
Buffer Tank
Heat Exchangers
Control Panel
Refrigeration Circuit
Process Piping
Valves & Instruments
Safety Controls
Electrical Wiring

This approach minimizes site installation work and enables faster project completion.

Why Choose a Skid Mounted Chiller?

Modern industrial projects increasingly prefer skid-mounted systems because they reduce installation complexity and project risks.

Key Benefits

Factory assembled and tested
Faster installation and commissioning
Reduced site engineering work
Compact footprint
Plug-and-play design
Lower project execution cost
Improved quality control
Simplified maintenance
Reduced installation errors
Shorter project timelines
Easier transportation and relocation
Single-source responsibility

Key Features & Advantages

Engineered as turnkey cooling packages built around premium components, automation, and rigorous factory acceptance testing.

01

Fully Integrated Package

All refrigeration and process cooling components are mounted on a common structural skid, ensuring seamless system integration.

02

Factory Tested Before Dispatch

Each skid package undergoes complete operational testing before shipment, minimizing startup issues at the customer site.

03

Plug-and-Play Installation

Most field installation work is eliminated since major piping, wiring, and controls are completed during manufacturing.

04

Easy Expansion Possibilities

Modular skid packages can be integrated into future plant expansion projects.

05

Compact Footprint

The integrated layout minimizes floor space requirements and simplifies plant design.

06

Reduced Project Risk

Pre-engineered systems reduce coordination challenges between multiple contractors and vendors.

07

Custom Engineered Design

Every skid-mounted chiller is designed according to the customer's:

  • Cooling Capacity
  • Process Requirements
  • Temperature Range
  • Industry Standards
  • Site Conditions
08

Advanced Control Systems

PLC and HMI-based automation systems provide:

  • Temperature Monitoring
  • Pressure Monitoring
  • Alarm Management
  • Remote Communication
  • Energy Monitoring
  • System Diagnostics

Components of a Skid Mounted Chiller System

A typical Airtech skid mounted chiller package may include:

Chiller Unit

Air-Cooled Chiller Water-Cooled Chiller Glycol Chiller Ammonia Chiller

Pumping System

Primary Pumps Secondary Pumps Duty/Standby Pumps

Storage System

Insulated Buffer Tank Chilled Water Tank Glycol Storage Tank

Heat Exchangers

Plate Heat Exchanger Shell & Tube Heat Exchanger

Control Panel

PLC Control System HMI Touch Screen VFD Controls Remote Monitoring

Safety Devices

High Pressure Protection Low Pressure Protection Flow Protection Temperature Protection Phase Protection

Technical Specifications

Every Airtech skid mounted chiller is engineered around proven refrigeration technology, premium components, and rigorous factory testing.

ParameterDetails
Product TypeSkid Mounted Chiller
Cooling Capacity5 TR – 1000 TR+
Refrigerant OptionsR134a, R407C, R410A, R404A, Ammonia (NH₃)
Compressor TypeScroll, Screw, Reciprocating
Chiller TypeAir-Cooled / Water-Cooled
Pump ConfigurationSingle / Dual / Redundant
Control SystemPLC + HMI
Frame ConstructionHeavy Duty Structural Steel
Tank MaterialSS304 / SS316 / MS
Power SupplyCustomizable
Installation TypeSkid Mounted
AutomationFully Automatic

Final specifications depend on project requirements.

Factory Tested Skid Mounted Chiller Engineering

Available Configurations

Airtech manufactures various skid-mounted cooling packages.

Air-Cooled Chiller Skid

Suitable for locations where cooling water is unavailable.

Water-Cooled Chiller Skid

Designed for high-efficiency industrial cooling applications.

Glycol Chiller Skid

Used for sub-zero and low-temperature cooling processes.

Process Cooling Skid

Designed specifically for industrial manufacturing applications.

Ammonia Chiller Skid

Suitable for large industrial refrigeration and cold storage facilities.

Central Utility Cooling Skid

For large process plants requiring centralized cooling distribution.

How a Skid Mounted Chiller Works

A continuous process flow that delivers precise process cooling with minimal operator intervention.

Step 01

Heat Collection

Process water absorbs heat from production equipment.

Step 02

Chiller Cooling

The chiller removes heat from the process water using the refrigeration cycle.

Step 03

Pump Circulation

Pumps circulate chilled water through the cooling loop.

Step 04

Temperature Control

Sensors continuously monitor system temperature.

Step 05

Automated Operation

PLC controls automatically adjust system performance based on cooling demand.

Step 06

Continuous Cooling

The cycle repeats continuously to maintain precise process temperatures.

Applications & Industries Served

Airtech skid mounted chillers serve a wide range of industries with reliable, factory-tested process cooling.

Pharmaceutical Industry

  • Reactor Cooling
  • Process Cooling
  • HVAC Applications

Food Processing

  • Beverage Production
  • Dairy Processing
  • Packaging Lines

Chemical Industry

  • Reactor Temperature Control
  • Process Cooling

Plastic Industry

  • Injection Moulding
  • Extrusion Cooling

Breweries

  • Fermentation Cooling
  • Process Cooling

Data Centers

  • Precision Cooling
  • Equipment Protection

HVAC Systems

  • Commercial Buildings
  • Industrial Facilities

Power Plants

  • Equipment Cooling
  • Auxiliary Cooling Systems

Need a Turnkey Skid-Mounted Cooling Package?

Our engineering team will design and factory-test a complete skid package for your process, ready to install and commission with minimum site work.

Talk to Our Engineers

Skid Mounted Chiller vs Conventional Installation

Compare a factory-assembled skid package against a traditional site-built installation across the parameters that drive project timelines and risk.

Skid Mounted Chiller

  • Installation TimeFaster
  • Site WorkMinimal
  • Factory TestingYes
  • Installation RiskLower
  • Project CoordinationSimplified
  • ExpansionEasier
  • FootprintCompact
  • CommissioningFaster

Conventional Installation

  • Installation TimeLonger
  • Site WorkExtensive
  • Factory TestingLimited
  • Installation RiskHigher
  • Project CoordinationComplex
  • ExpansionModerate
  • FootprintLarger
  • CommissioningSlower

Why Choose Airtech?

Airtech Cooling Process Pvt. Ltd. has over three decades of expertise in industrial cooling and refrigeration systems.

Our Strengths

32+ Years of Experience

ISO 9001:2015 Certified

ISO 14001:2015 Certified

CE-Compliant Products

In-House Engineering Team

Custom Design Capabilities

Global Export Presence

Factory Acceptance Testing (FAT)

Dedicated Service Support

Turnkey Project Expertise

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Industries That Prefer Skid Mounted Chillers

Skid-mounted systems are increasingly preferred by:

EPC Contractors Pharmaceutical Manufacturers Chemical Plants Food Processing Facilities Breweries Cold Storage Operators Data Centers OEM Equipment Manufacturers Infrastructure Projects

Their modular nature allows quick deployment and simplified maintenance.

Skid Mounted Chiller Price

The price of a skid mounted chiller depends on:

Cooling Capacity

Refrigerant Type

Chiller Technology

Pump Configuration

Tank Capacity

Automation Level

Material of Construction

Industry Compliance Requirements

Site Conditions

Because every skid package is custom-engineered, Airtech provides project-specific quotations.

Request a Customized Proposal

Our engineering team can design a skid mounted chiller package tailored to your cooling load, process requirements, and plant layout.

Manufacturing Facility

Faridabad, Haryana, India

Service Coverage

Pan India & 25+ Export Countries

Get a Quote Today

Tell us about your process load, plant layout, and automation needs — our engineers will design a complete skid mounted chiller package perfectly matched to your project.

Get a Quote Today

Frequently Asked Questions

What is a skid mounted chiller?

A skid mounted chiller is a factory-assembled cooling package that includes the chiller, pumps, tanks, controls, piping, and instrumentation mounted on a common skid frame.

What are the advantages of a skid mounted chiller?

The main advantages include faster installation, lower site work, factory testing, compact footprint, easier commissioning, and reduced project risk.

Is a skid mounted chiller a plug-and-play system?

Yes. Most skid-mounted chillers are designed as plug-and-play systems requiring minimal site installation.

Can Airtech customize skid mounted chillers?

Yes. Every skid package can be customized based on cooling capacity, process requirements, temperature range, and industry standards.

Which industries use skid mounted chillers?

Industries include pharmaceuticals, chemicals, food processing, plastics, breweries, power plants, HVAC, and data centers.

What refrigerants are available?

Options include R134a, R404A, R407C, R410A, and ammonia (NH₃), depending on the application.

Can skid mounted chillers be relocated?

Yes. The modular design makes relocation easier compared to conventional site-built systems.

What cooling capacities are available?

Airtech can engineer skid-mounted chillers ranging from small process cooling units to large industrial refrigeration systems exceeding 1000 TR.

What is included in a skid mounted chiller package?

Typical packages include chillers, pumps, tanks, piping, valves, instrumentation, electrical panels, and automation systems.

Why choose Airtech?

Airtech offers 32+ years of refrigeration expertise, in-house engineering, customized solutions, factory-tested systems, and global project experience.