At Airtech Cooling Process Pvt. Ltd., we recognize the vital role of temperature control in achieving optimal rubber properties. Our industry-specific cooling solutions empower rubber manufacturers to maintain precise processing temperatures, guaranteeing consistent product quality and efficient production.
During initial stages, raw rubber materials are blended with various additives at precisely controlled temperatures. Airtech's chilled water systems typically maintain temperatures between 30°C and 60°C depending on the specific rubber compound being formulated. This controlled environment ensures proper mixing and prevents premature curing of the rubber.
These high-shear mixers generate significant heat during rubber compounding. Airtech's industrial chillers provide a consistent coolant flow to maintain optimal mixing temperatures and prevent thermal degradation of the rubber compound.
Calendering involves repeatedly passing uncured rubber through heated rollers to achieve the desired thickness and uniformity. Airtech's water chillers provide a cooling medium for the calendering rolls, typically ranging from 50°C to 80°C. This controlled cooling prevents premature vulcanization and ensures consistent product thickness.
Similar to plastics extrusion, rubber extrusion involves forcing uncured rubber through a die to create continuous profiles. Airtech's water chillers maintain a consistent coolant flow for the die and calibrating bath, typically ranging from 20°C to 60°C depending on the specific rubber compound. Precise temperature control ensures the extruded rubber cools and solidifies at a controlled rate, achieving the desired dimensional stability and product properties.
Precise temperature control throughout processing minimizes defects, inconsistencies, and ensures the rubber possesses the desired physical properties.
Efficient cooling systems optimize cycle times and production output.
Minimized product defects translate to less material waste and lower production costs.
Reliable and accurate temperature control allows for consistent product quality and repeatability in rubber properties.
Airtech prioritizes energy efficiency in its chiller and boiler designs, minimizing your operating costs.
Investing in Airtech's rubber processing cooling solutions empowers you to achieve superior product quality, optimized production efficiency, and reduced operating costs. Contact us today to discuss your specific requirements and discover how our customized solutions can solidify your position in the rubber industry.