Airtech Cooling Process Pvt. Ltd. champions Ammonia Refrigeration Systems for industrial applications across India, and globally. Leveraging ammonia's exceptional thermodynamic properties, these systems deliver precise temperature control environments – a critical factor for various industries.
Ammonia (NH3) remains one of the most efficient and sustainable refrigerants available, offering zero ozone depletion potential and zero global warming potential, along with superior heat transfer characteristics for large-scale industrial cooling.
Backed by 27+ years of cooling expertise, Airtech delivers customized ammonia refrigeration solutions for dairy, ice cream, chemical processing, and cold storage applications across India and 25+ export countries.
A proven, energy-efficient natural refrigerant trusted across dairy, food processing, and chemical industries for decades of reliable performance.
Airtech's ammonia refrigeration solutions are engineered to support precise temperature control at every stage of dairy processing.
Rapid, consistent chilling of raw milk at collection centres, preserving quality from farm to plant.
Specific processes dictate the required temperature — milk pasteurization, curd processing, Paneer VAT cooling, cheese processing, milk powder processing, and process hall cooling.
Walk-in milk cold rooms maintain consistent temperatures between 2°C and 4°C using highly efficient refrigeration systems for bulk milk storage.
Precise granulation temperatures for consistent ghee quality — achieved via refrigerant-based or chilled-water systems as per plant load design.
Blast rooms are used for rapid chilling of dairy products. Curd is pulled down to 4°C within 4 hours, while paneer is generally frozen up to −18°C for long-term storage. Cheese, butter, and other products are also processed in blast freezers.
| Storage Type | Temperature Range |
|---|---|
| Cold Storage | 0°C to 4°C |
| Freezer Rooms | −18°C to −25°C |
| Blast Freezing (Paneer) | Up to −18°C |
| Curd Chilling | 4°C within 4 hours |
| Application | Purpose |
|---|---|
| Cold Storage (0–4°C) | Maintains freshness of milk, curd, and paneer through the supply chain |
| Freezer Rooms (−18°C to −25°C) | Long-term storage of butter, paneer, and ice cream |
| Distribution Centres | Consistent quality from plant to retail |
Achieving the ideal texture and flavor in ice cream hinges on precise temperature control throughout production and storage.
This frigid environment fosters the formation of small ice crystals, resulting in a smooth, delightful scooping experience.
For short-term storage before distribution, holding freezers maintain optimal temperatures to preserve product quality.
Airtech's ammonia refrigeration systems guarantee consistent freezing temperatures, translating to a creamy texture and minimized ice crystal formation.
Consistent temperatures ensure freshness, safety, and overall quality — minimizing spoilage and extending shelf life to meet food safety regulations.
The specific temperature requirements for chemical processes vary significantly. Airtech's ammonia refrigeration systems boast exceptional customization capabilities to cater to your diverse needs.
Efficient heat removal is crucial to maintain optimal reaction temperatures, with some reactions requiring temperatures as low as −50°C.
Temperature-controlled environments are essential for safe, stable storage of various chemicals; flammable liquids may need storage as low as −20°C.
Airtech ammonia refrigeration systems deliver precise temperature control across diverse industrial cooling applications.
| Feature | Ammonia (NH3) | Synthetic (HFC/HFO) |
|---|---|---|
| Global Warming Potential | Zero | High |
| Ozone Depletion Potential | Zero | None to Low |
| Energy Efficiency | Excellent | Good |
| Running Cost | Lower | Higher |
| Large Industrial Loads | Ideal | Suitable |
| Handling Expertise | Specialized Required | Standard |
Choose ammonia when: large cooling loads, long operating hours, sustainability priority, and specialized engineering support is available.
While boasting exceptional efficiency and reliability, ammonia refrigeration systems require specialized expertise for design, installation, operation, and maintenance due to the use of ammonia, a hazardous refrigerant. Airtech prioritizes safety in all its ammonia refrigeration systems, adhering to the strictest safety regulations with comprehensive training for system operation and maintenance.
The cost of an ammonia refrigeration system depends on several project-specific factors:
Because every application has unique cooling demands, Airtech provides customized quotations rather than standard pricing.
Our engineering team will recommend the most suitable ammonia refrigeration configuration based on your process requirements and operating conditions.
Dairy • Ice Cream • Food Processing • Chemicals • Pharmaceuticals • Cold Storage • Breweries • Warehousing
An ammonia refrigeration system is an industrial cooling system that uses ammonia (NH3) as the refrigerant, valued for its high efficiency, zero global warming potential, and zero ozone depletion potential.
The system compresses ammonia refrigerant, rejects heat through a condenser, reduces pressure through an expansion device, and absorbs heat through the evaporator to produce the required cooling effect.
Ammonia offers superior energy efficiency, zero GWP and ODP, and lower running costs, particularly in large-capacity industrial applications.
Airtech ammonia refrigeration systems are engineered to operate from standard cold storage temperatures down to as low as −50°C depending on process requirements.
Ammonia is a hazardous refrigerant requiring specialized design, installation, and maintenance. Airtech adheres to strict safety regulations and provides comprehensive operator training.
Industries include dairy processing, ice cream production, chemical processing, food processing, cold storage, and breweries.
Milk chilling centres, process cooling at dairy plants, milk cold rooms, blast rooms, cold storage, freezer rooms, and ghee granulation rooms.
Routine maintenance includes leak detection checks, compressor inspections, condenser cleaning, safety system testing, and refrigerant charge monitoring.
Airtech manufactures customized systems for a wide range of industrial cooling loads. Capacity ranges should be confirmed with the engineering team.
Airtech combines 27+ years of cooling expertise, certified manufacturing, customized engineering, and global export experience to deliver reliable ammonia refrigeration solutions.