Industrial chillers

Air Cooled Screw Chiller

Industrial Air Cooled Screw Chiller Manufacturer in India

An air cooled screw chiller is a high-performance industrial cooling system designed to provide consistent chilled water for process cooling, manufacturing operations, and HVAC&R applications. As a leading air cooled chiller manufacturer in India, Airtech Cooling Process Pvt. Ltd. offers advanced screw chillers equipped with European-origin helical screw compressors, ARI-tested components, and both DX (Direct Expansion) and flooded evaporator configurations for superior efficiency and reliability.

Our industrial screw chiller systems are engineered for continuous operation across diverse industries, including plastics, pharmaceuticals, food processing, dairy, chemicals, breweries, and commercial HVAC&R applications. Designed for Indian climatic conditions and exported worldwide, Airtech chillers deliver dependable cooling performance, reduced operating costs, and simplified installation without the need for cooling towers.

air-cooled screw chiller

Key Features & Advantages

From the first conversation to handover, every project follows our proven 5-step process.

  • 01

    Energy-Efficient Screw Compressor

    High-efficiency European helical screw compressors deliver stable cooling performance while reducing power consumption under varying load conditions.

  • 02

    Advanced Air Cooled Condenser Design

    Aluminium-fin and copper-tube condensers maximize heat rejection and improve overall system efficiency even during high ambient temperatures.

  • 03

    Simple Operation & Smart Controls

    PLC-based controls with optional SCADA integration enable easy monitoring, diagnostics, and operational management.

  • 04

    Low Coil Fouling Risk

    Air-cooled condenser systems eliminate water-related scaling and fouling issues commonly associated with water-cooled equipment.

  • 05

    Low Maintenance Requirements:

    Fewer auxiliary components and no cooling tower reduce maintenance costs and downtime.

  • 06

    Stepless Capacity Control

    Intelligent capacity modulation from 25% to 100% ensures precise cooling output and energy savings during partial load operation.

  • 07

    No Cooling Tower Required:

    The system operates independently of cooling towers, reducing installation complexity and water consumption.

Technical Specifications

Engineered for continuous-duty industrial cooling, every Airtech air-cooled screw chiller is built around premium components and ARI-tested performance benchmarks.

Parameter Details
Cooling Capacity Range [Airtech to confirm]
Compressor Type Twin/Single Helical Screw Compressor (European Origin)
Refrigerant Options R-404A / R-407C / R-410A / R-134a
Temperature Range +12°C to −40°C
Capacity Control Stepless 25%–100%
Condenser Aluminium-Fin & Copper-Tube with Axial Fans
System Type DX & Flooded
Controls PLC-Based, SCADA Ready, EEV Optional
Buffer Tank SS-304, Nitrile Insulated
Power Supply [Airtech to confirm]
Standards ARI-Tested, ISO 9001:2015, ISO 14001:2015, CE
Air Cooled Screw Chiller Technical Specifications
Available Capacity Range & Models

Available Capacity Range & Models

Airtech manufactures customized air-cooled screw chillers across multiple capacity ranges to suit diverse industrial cooling requirements. Whether you require a compact unit for a production line or a high-capacity central cooling system, we can configure a solution based on your process load and operating conditions.

Capacity Range Typical Applications
5 TR Small Process Cooling
10 TR Commercial & Light Industrial
20 TR Plastic Processing & Packaging
50 TR Manufacturing Facilities
100 TR Large Industrial Plants
150 TR+ Centralized Process Cooling Systems

Available capacities and model configurations can be tailored to your exact process load and operating conditions.

Request a Quote

How an Air-Cooled Screw Chiller Works

An air-cooled screw chiller operates using the vapor-compression refrigeration cycle to remove heat from industrial processes or building systems.

01

Compression

The screw compressor compresses refrigerant gas, increasing its pressure and temperature.

02

Condensation

The hot refrigerant passes through an air-cooled condenser where ambient air, driven by axial fans, removes heat and converts the refrigerant into a high-pressure liquid.

03

Expansion

The liquid refrigerant passes through an expansion valve or optional electronic expansion valve (EEV), reducing its pressure and temperature.

04

Evaporation

The cold refrigerant absorbs heat from the process water inside the evaporator, producing chilled water for the application.

05

Cooling Delivery

Chilled water is circulated through the buffer tank and distribution system to process equipment, while the refrigerant cycle repeats continuously.

This efficient process delivers reliable cooling without requiring cooling water or cooling towers.

Applications & Industries Served

Airtech air-cooled screw chillers are designed for continuous-duty industrial cooling across a wide range of sectors.

Common Applications

Plastic Injection Moulding & Extrusion

Pharmaceutical Manufacturing

Food Processing Plants

Dairy & Milk Processing Facilities

Chemical & Petrochemical Industries

Breweries & Beverage Plants

HVAC&R & Comfort Cooling Systems

Printing & Packaging Industries

Rubber Processing Units

Textile Manufacturing

Cold Storage Facilities

Process Cooling Systems

These chillers provide stable temperature control, helping improve product quality, process consistency, and equipment reliability.

Need a Customized Cooling Solution for Your Industry?

Our engineering team will design a chiller perfectly matched to your process load, ambient conditions and refrigerant preference.

Talk to Our Engineers

Air-Cooled vs Water-Cooled Screw Chiller

Choosing between an air-cooled and water-cooled screw chiller depends on site conditions, water availability, and operational priorities.

Parameter Air-Cooled Screw Chiller Water-Cooled Screw Chiller
Water Requirement Not Required Required
Cooling Tower Not Required Required
Installation Cost Lower Higher
Space Requirement Lower Infrastructure Additional Cooling Tower Area
Maintenance Lower Higher
Water Treatment Not Required Required
Suitable for Water-Scarce Areas Excellent Limited
Energy Efficiency High Typically Higher in Large Installations

Not sure which chiller fits your site? Our team will recommend the right configuration based on your water availability, ambient conditions and load profile.

Compare Water-Cooled Chiller Get Expert Advice

Why Choose Airtech?

Airtech Cooling Process Pvt. Ltd. has been delivering industrial cooling solutions for more than 27 years, serving customers across India and international markets.

Our engineering-focused approach ensures reliable, energy-efficient cooling systems tailored to specific process requirements.

Know More About Us
Why Choose Airtech Cooling Process

What Sets Us Apart

27+ Years of Industrial Cooling Expertise

Export Presence in 25+ Countries

ISO 9001:2015 Certified Manufacturing

ISO 14001:2015 Environmental Management Certification

CE-Compliant Products

In-House Engineering & Manufacturing Capabilities

Customized Cooling Solutions for Industrial Applications

Proven Installations Across Multiple Industries

Trusted by NTPC, Dabur, Unilever, Mother Dairy & More

Air-Cooled Screw Chiller Price & Request a Quote

The air cooled screw chiller price depends on several factors, including cooling capacity (TR), operating temperature range, refrigerant selection, control system requirements, site conditions, and project-specific customization.

Rather than offering a standard price, Airtech provides customized solutions based on your cooling load and application requirements.

Contact our engineering team today for a detailed quotation and technical consultation.

Manufacturing Facility

Faridabad, Haryana, India

Service Coverage

Pan India & 25+ Export Countries

Request a Quote Today

Tell us about your process load, ambient conditions and refrigerant preference — our engineers will design a chiller perfectly matched to your application.

Request a Quote

Frequently Asked Questions

What is an air-cooled screw chiller?

An air-cooled screw chiller is an industrial cooling system that uses a screw compressor and air-cooled condenser to produce chilled water for process cooling and HVAC&R applications. It removes heat using ambient air, eliminating the need for cooling towers and condenser water systems.

How does an air-cooled screw chiller work?

The chiller compresses refrigerant gas, rejects heat through an air-cooled condenser, expands the refrigerant through an expansion device, and absorbs heat through the evaporator. The resulting chilled water is circulated to industrial processes or building cooling systems.

What is the difference between an air-cooled and water-cooled screw chiller?

Air-cooled screw chillers reject heat directly to ambient air and do not require cooling towers or condenser water. Water-cooled chillers require cooling towers and water treatment but may offer higher efficiency in large-scale installations.

What capacity air-cooled screw chillers does Airtech manufacture?

Airtech manufactures customized air-cooled screw chillers across multiple capacity ranges for industrial applications. Standard and custom configurations are available based on cooling load, process requirements, and site conditions. Exact capacity ranges should be confirmed with Airtech's engineering team.

What is the price of an air-cooled screw chiller?

The price depends on cooling capacity, refrigerant type, control options, operating temperatures, and project-specific requirements. Contact Airtech for a customized quotation based on your application and cooling load.

Which refrigerants are used in Airtech air-cooled screw chillers?

Airtech chillers can be configured with R-404A, R-407C, R-410A, and R-134a refrigerants depending on application requirements, operating conditions, and environmental considerations.

What temperature range can an air-cooled screw chiller achieve?

Airtech air-cooled screw chillers are designed to operate across a temperature range from +12°C down to −40°C, depending on system configuration and process requirements.

What industries use air-cooled screw chillers?

These chillers are widely used in plastics processing, pharmaceuticals, food and dairy processing, chemical manufacturing, breweries, HVAC&R systems, packaging facilities, and other industrial process cooling applications.

Does an air-cooled screw chiller require a cooling tower?

No. Air-cooled screw chillers reject heat directly to ambient air through condenser coils and fans, eliminating the need for cooling towers, condenser water pumps, and water treatment systems.

Who is a leading air-cooled screw chiller manufacturer in India?

Airtech Cooling Process Pvt. Ltd. is a leading Indian manufacturer of industrial cooling systems, offering customized air-cooled screw chillers, process chillers, and refrigeration solutions for domestic and international markets.

What maintenance does an air-cooled screw chiller require?

Routine maintenance typically includes condenser coil cleaning, filter inspection, refrigerant checks, electrical inspections, and periodic performance monitoring. Air-cooled systems generally require less maintenance than water-cooled alternatives.

Can air-cooled screw chillers operate in tropical conditions?

Yes. Airtech air-cooled screw chillers are designed for demanding industrial environments and can operate reliably in high ambient temperatures commonly experienced across India and tropical regions.